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Predictive Maintenance
110 A Circuit Breaker
240V 110A breaker feeds LAN rooms.
Load Reading A=65 B=95 N=84
B phase exceeds 80% ampacity and temperature exceeds breaker rating.
32 Gallon Drum
The thermogram documents the dramatic level of heat being generated by the exothermic reaction of sodium hydrosulfite and water in a 32 gallon drum.
A/C Unit Problem
A\C unit overheated and shut down after running for aproximately 30 min. After visual inspection from ground level maintenance was unable to ...more
Acid Tank Levels
Infrared Thermography is a SAFE and effective way to verify, or check acid tank levels. Infrared can also be used on various other liquid, and solids ...more
Asphalt paving
The thermograph shows the contrast in temperatures between the cool, curing lane to the right (113.3°F) and the hot mat being laid down on the left ...more
Belt Drive
Note high temperatures present in the left thermogram. Second thermogram presumably after repair or alignment.


Bolted Bus Connecion
Hot bolted bus bar connection.
Breaker Connection
Internal breaker connection problem.
Breaker connection on a boat
Bad breaker connection on main panel of a large boat. This is a serious problem that is hard to see. The infrared scan instantly reveals and ...more
Bus-breaker
A bad bus-breaker connection.
Bushing connection
An overheating bushing connection
Buss Assembly
FURNACE BUSS ASSEMBLY IN MAIN TRANSFORMER VAULT WHERE IT CONNECTS TO TRANSFORMER.

The thermogram shows a hot spot on the third bar from the ...more
Cable to Busbar Connection
This cable to busbar connection feeding a pump is excessively hot and needs attention.
Circuit Breaker
Hot lug connection.
Circuit Breaker Panel
Note how thermography easily finds the problems in this circuit breaker panel.
Circuit protector
Bolted connection problem on a circuit switcher.
Connection in a substation
This thermal image shows a hot connection—measuring 437°F when viewed with a telescope lens — in a substation that supplied power to a hospital and ...more
Connection or Bushing Problem?
Is this a connection or a bushing problem, or both?

Learn how to analyze images like this at an Infrared Training Center Thermography ...more
Contactor
Left image shows heating from a loose contactor connection. The right image shows the system after repair.
Coupling Misalignment
This is a double pump hydraulic system. Image 1 shows the coupling between the motor and 1st pump. Image 2 shows the coupling between 1st pump and ...more
Drain Valve
Extraction Steam to High Pressure Heater Drain Valve

The higher temperature on the bypass valve indicates it may be leaking through. The ...more
Duct Seal Pot
Infrared inspection shows a 650°F hot spot on the west side elevation lower duct to seal pot crotch weld area. External steam cooling is recommended ...more
Filter capacitors
Overheating capacitors.
Fluid Cooler
This is a heat exchanger that is used to cool fire resistant hydraulic oil. The oil is used to control a large governor valve position on a 660 MWatt ...more
Freezer
Poor insulation in a walk-in cooler.
Fuses
Hot fuse connection.
Heater Shells
Internal refractory damage
Heater tubes
This thermal image of horizontal tubes inside a gas-fired heater clearly reveals coke buildup in the center tubes.
Injector
High injector temperatures can indicate plugging. A plugged injector will show very hot on an infrared scan. Pinpointing the problem before it ...more
Line to line Jumper
Thermal Anomaly at bolted connection.
Liquid Storage tank
Determination of liquid level.
Main power transformer
Overheating contacts inside this load tap changer on a main power transformer has caused a dramatic increase in the temperature of the oil inside, ...more
Mechanical and electrical equipment
The motor in the background is revealed by IR thermography to be much hotter than the one in the foreground,which is operating under similar load ...more
Microcircuit
ThermaCAM image of a microcircuit showing 7 micron leads. Faults even smaller than 7 microns can be detected. ThermaCAM systems can measure very ...more
Motor
Internal winding problem.
Piping
IR camera assess the condition of dozens of vessels and miles of piping, all of which operate under extreme heat and pressure.
Process lines
The cool areas where liquid has condensed inside this uninsulated vapor line are clearly shown in this thermal image (see second story on next page). ...more
Pulley System
Hot drive belts.
Pump Circuit Breaker
The heating on the C phase of this circuit breaker indicates a loose or bad connection.
Refractory lined equipment
Furnace refractory breakdown a crude heater stack is clearly shown in this thermal image. unchecked, the condition can to accelerated metal ...more
Substation
A wide view of a substation can quickly show areas where unwanted high resistance connections exist. Electrical current passing through a resistive ...more
Transformer
Excess heat on this distribution transformer was attributed to internal damage plus low oil level.
Transformer
Cold cooling fins due to low oil level in a transformer
Transformer Radiators
This infrared image shows a cold radiator (lower left) possibly due to a bad pump. This could be a serious problem as the capacity of the ...more
Tubular bus
Bolted connection problem


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•  Success Story: Parenco paper industry
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